Full In-House Manufacturing
Manufacturing
Follow helmet production from shell forming and finishing to graphics, assembly, inspection and packing. See how the stages connect to the agreed model and sample.
INTEGRATED HELMETPRODUCTION
Follow the work that turns a helmet shell into a finished product. MASONTEX completes injection molding, painting, graphic application, assembly, inspection and packaging in-house.
The sequence below connects each stage to its purpose. Model specifications, approved artwork and the sample provide the references for production.
MATERIALS & SHELLSBEFORE ASSEMBLY
Before assembly, materials and prepared shells must correspond to the product being made. This storage photograph introduces the preparation environment; the model specification defines the materials and parts needed for the order.
- Confirm shell material and model configuration.
- Define shell color, finish and approved artwork.
- Record the compatible liner, visor and component requirements.
ASSEMBLY DETAILSFOR YOUR SELECTED MODEL
Assembly connects the finished shell with its liner, visor and compatible fitting components. The approved sample provides the reference for appearance, component fit and the selected configuration.
- Liner configuration and interior branding.
- Visor and compatible fitting components.
- Appearance, relevant functions and product identification.
FROM SHELL FORMINGTO FINISHED HELMETS
Explore helmet production stages from shell forming to packing. Process photographs are illustrative references; the packing image shows the supplied MASONTEX F901 example.
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01
Injection Molding
Form the shell using the material and molding requirements defined for the helmet model.
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02
Shell Polishing
Prepare the shell surface for an even finish before painting and graphics.
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03
Visor Hardening
Treat the visor surface as required for the chosen visor specification.
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04
Spray Paint
Coordinate the shell color and surface finish with the approved sample.
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05
OEM Artwork Review
Review the customized helmet appearance, logo positions and graphic dimensions against the approved artwork before production.
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06
Assembly
Fit the liner, visor and compatible components to the prepared shell.
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07
Quality Inspection
Review appearance and relevant functions against the project specification.
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08
Packing & Shipment Preparation
Confirm identification and packing details. Photograph: supplied F901 packing example.
INSIDEOUR FACTORY
START YOUR HELMET PROJECT
Tell us your preferred model, target market, quantity and customization needs.
Wholesale100 PCSfor all models Customization500 PCS Samples15–20 days Bulk production30–45 days Transit time additional